Dechang Machinery explains poor cooling tower cooling and common chiller failures

The first major point: chiller - cooling tower cooling problems explained:

Chiller-cooling tower If the matching is incorrect, the cooling effect of the chiller will be affected. As we all know, the cooling tower has the effect of cooling. If the required temperature of the equipment or product is not high enough, the cooling tower and the well water can be directly used to achieve the purpose of cooling.
Under normal circumstances, chillers produced by chillers are mainly divided into air-cooled chillers and water-cooled chillers. Air-cooled chillers use their own fans to dissipate heat, while water-cooled chillers must be equipped with cooling towers and circulating water pumps to provide continuous cooling water to achieve cooling. Why is the cooling tower not cooling well? Let's share with you below!
When the cooling tower is equipped with a water-cooled chiller, its role is to take away the heat generated by the cooling of the chiller (theoretically, the energy is conserved, ie, how much heat is generated in the system), and the effect of the cooling tower directly affects The condensing temperature of the refrigerant, when the condensing temperature rises, then the condensing pressure will also rise. Therefore, it is not difficult to see that when the cooling tower cooling effect is not good, the heat generated by the water-cooled chiller can not be excluded by design. As a result, the operating temperature increases and the cooling performance decreases, which will directly affect the performance coefficient and service life of the water-cooled chiller.
So, why the cooling tower cooling is not good? First, it is not suitable for water-cooled chillers. When we choose the cooling water tower for the water chiller, it is often larger than the chiller model. For example, you have selected 10 water-cooled chillers, which are equipped with 20T cooling towers, 20 water-cooled chillers with 30T cooling towers, 30 chillers with 40T cooling towers, and so on. Second, the matching circulating water pump model is wrong. If your cooling tower is 500T, but the circulating water volume is 800T, it will cause the cooling tower packing resistance to decrease, reduce the ventilation volume and reduce the steam-water ratio, and the heat dissipation is certainly not good. .
The second big point: any mechanical product will have some faults in the course of its use. Industrial refrigeration equipment is no exception. Many years of working experience and chiller maintenance experience of Dechang Machinery Co., Ltd. share the common chiller operations in operation. Problems, causes of failure, inspections and solutions for your reference.
(1) Excessive discharge pressure of air-cooled chiller
1, the condenser inlet temperature is too high or the flow is not enough: check the cooling tower, water filter and various water valves;
2. There is air or non-condensing gas in the system: it should be excluded according to the fault display;
3, serious fouling in the condenser clearance: cleaning brass;
4, excessive refrigerant filling: need to discharge the excess part;
5, the inlet valve on the condenser is not fully open: check and fully open;
6. Inspiratory pressure is higher than normal: Refer to 'Inspiratory pressure is too high' for troubleshooting;
(B), chiller exhaust pressure is too low
1, the water flow through the condenser is too large: at this time to adjust the valve;
2. The inlet temperature of the condenser is too low: adjust the cooling tower fan speed or the number of fans.
3, a large number of liquid refrigerant into the compressor: check the expansion valve and its temperature package;
4. Insufficient refrigerant filling: charge the refrigerant to the specified quantity;
5, suction pressure is lower than the standard: refer to 'inhalation pressure is too low' troubleshooting;
(III) Inspiratory pressure of chillers is too high
1. Overfilling of refrigerant: Excess refrigerants need to be eliminated according to standards;
2. At full load, a large amount of liquid refrigerant flows into the compressor: check and adjust the expansion valve and its temperature-sensing package;
(d) The suction pressure of chillers is too low
1, the condenser refrigerant liquid outlet valve is not fully open: the valve should be fully open;
2. Blocking of refrigerant filter: It is necessary to regularly clean or replace the filter;
3, improper adjustment of the expansion valve or failure: need to adjust the correct or troubleshooting, replace if necessary;
4. Insufficient refrigerant filling: it should be added to the specified amount;
5, excessive lubricant circulation in the chiller refrigeration system: the cause should be identified, reduced to the appropriate value;
6, the evaporator inlet temperature is too low: increase the inlet temperature set value;
7, lack of water through the evaporator: check the water pump, water valve;
(E), chiller compressors can not run
1. The overload protection is disconnected or the fuse of the control circuit is blown: check the reason, if there is a burnout, replace it;
2. Poor contact of control lines: regular and timely maintenance so as to avoid further accidents;
3, compressor coil burnout: should be replaced;
4, phase error: should be adjusted correctly;
Dechang Tips: To make the water-cooled chiller have a longer service life and a better use effect, the matching cooling towers and pump models must be correctly matched. Correct use of the chiller can reduce the failure rate of the water chiller. If you have related questions, you can consult Dechang machinery professional to help you answer the whole process!
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